Quality Control & Assurance
Strive for Excellent Quality
Fabric
We follow the ASTM D5430-13 Standard Test Methods to visually inspect and grade fabrics based on four key points
Production
Prior to production, we confirm all details and hold a pre-production meeting with all relevant teams to ensure optimal and accurate production team for best and correct production.
Trims
Our trim factory undergoes assessments, and we conduct incoming material inspections, tests, and information checks to ensure quality
Inspection
We conduct on-site inspections, inline inspections, end-of-line inspections, and final inspections to ensure the quality of our product
Our Quality Control Process
Sample/ Fabric/ Color/ Quality Approval
We arrange for sample and fabric approvals based on the customer’s requirements. This includes providing first samples, fit samples, PP samples, and sealer samples for approval, as well as printed strike-offs, lap dips, and bulk fabric swatches. Our goal is to ensure that all details are approved before production begins.
To guarantee the highest quality, we randomly select gold samples from the bulk order for approval prior to shipment. This ensures that customers can see the final product from the bulk order and approve it before it is shipped.
All of these processes help us and our customers stay on the same page, and our production team is well-versed in meeting the customers’ quality requirements.
Risk Assessment
Our team members, including Sample Room Technicians, Lab Testers, QA and QC staff, and the Production Manager, are responsible for conducting risk assessments throughout the entire product development process, from sample development to bulk production.
In order to prevent potential issues, we conduct a thorough Pre-Production assessment and inform the team of any identified risks in advance.
Fabric/ Trim Testing
Before starting a project with a new customer, we carefully examine their testing requirements or any local legal testing requirements.
During the sample development stage, we hold preliminary discussions with material suppliers to ensure that all materials meet our customer’s specifications. We also collect testing reports in advance. If any requirements cannot be met, we proactively discuss this with the customer to determine if it’s acceptable or not.
For uncertain items, we conduct internal testing to ensure that the materials meet the necessary requirements.
PP Meeting
Before proceeding with bulk production, we conduct a pre-production meeting with the Merchandiser, Production, QC, and Packing teams
That help order is produced correctly at every step.
Multi Inspection at each step
In-line Inspection on Site
We conduct on-site inspections with a dedicated QC team at each production process, thoroughly examining each panel before moving on to the next step.
Bulk 100% Inspected before Packing
Before packaging, we perform a final 100% product inspections to prevent issues such as dirt or uncut threads.
Own/ Customer/ 3rd party QC team Random Inspection before Shipment
After packaging, we conduct random inspections to ensure that the finished product meets the required standards.We also coordinate inspections with the customer’s QC team or a third party.
Plan – Do – Check – Act (PDCA) Cycle
- Defective Samples
- Data Collection
- Quality Meeting Analysis
- Corrective and Preventive Action (CAPA)
- Execute CAPA
- Data Monitoring
- Goal Achievement and Data Archiving